HOW CARS MADE

The Best Car Production Process
Only the best is good enough for our customers! The principle
that company founders Laurin and Klement followed, remains in effect at
ŠKODA even to this day.
This is why we pay maximum attention of all car production
process at our company. From car development to manufacturing, sales and
after-sales customer service. The reason is simple: Your satisfaction
is our number one priority.
Cutting Edge Automobile Technology and People
To produce the ŠKODA Fabia, Octavia, Roomster and Superb
models, we built new manufacturing facilities and equipped them with the
most advanced technology available to automobile manufacturers
worldwide. Our employees are also leading specialists in their fields.
As a result, the ŠKODA cars rolling off the production lines at our
factories in the Czech Republic and abroad are of top quality and have
excellent technical specifications.
Stamping Car Body Parts

We produce ŠKODA car body parts at three stamping factories
that house 14 stamping lines as well as other production lines. Using
the most advanced equipment, we can produce car body parts of this
highest quality for over 1,300 Fabia bodies or 860 second-generation
Octavia bodies each and every day. In order to produce high-quality car
body parts, we can create even the most intricate casting tools. The
tool production process facility is equipped with machining centres that
can fulfil complex orders without blinking an eye – such as producing
stamping dyes for car side plates. This machined part could be as large
as 4500 x 2500 mm weigh nearly 20 tonnes!
Welding
Top quality and welding up all parts of the car's body
perfectly during assembly – this is the principal condition for
attaining flawless final assembly and guaranteeing the car's final
appearance will be impeccable. At the modern facilities in Mladá
Boleslav and in Kvasiny in northern Bohemia, qualified personnel work
side-by-side with hundreds of robots to weld subassemblies as well as
entire car bodies with absolute precision. We manufacture car bodies for
the new Octavia, Octavia Tour as well as all Fabia model versions in
Mladá Boleslav. The welded bodies for the Roomster and Superb luxury
limousines are produced at a factory branch in Kvasiny.
Car Painting
It is impossible to imagine a new car without a perfect
coloured coat. This is why we have built modern facilities in Mladá
Boleslav and Kvasiny that maximally utilise automated and robotised
manufacturing processes to paint ŠKODA cars. We also use the best
quality materials that have a low environmental impact, including
water-soluble topcoats. Due to this we can proudly announce that we
provide a 10-year guarantee against rust for the Fabia, Octavia Tour and
Superb, and even a 12-year guarantee for the new Octavia. There is a
three-year guarantee against paint flaws.
Metal Casting
ŠKODA Auto has a long history of producing metal cast moulds
and forgings for engines and gearboxes. For example, as early as 1962 we
became the first in Europe to use a high-pressure pouring production
process to intricate and complex aluminium cylinder blocks. Metal
casting moulds from the aluminium foundry, grey cast iron and forgings
from the forging facility in Mladá Boleslav are used not just in other
car manufacturing factories that are part of the VW Group, but also at a
number of local and international customers' sites. We are continuously
modernizing the foundries and equipping them with the latest technology
and technical equipment.
Engines and gearboxes production
ŠKODA Auto's facility to produce engines, axles and gearboxes
is one of the most advanced production bases within the entire VW
Group. Production was launched here in 2001. We produce modern
three-cylinder 1.2 HTP motors for ŠKODA, VW and Seat brand cars. Besides
additional petrol and diesel motors, we also assemble MQ 200 modern
concept gearboxes for the VW Group and ŠKODA Auto. These gearboxes are
notable for their ability to offer a comfortable and quiet ride. In
addition, we assemble front and rear axles for the Fabia, Roomster and
Octavia as well as rear axles for the Superb and Octavia Tour at the
facility.
Final assembly
New ŠKODA Fabias and Octavias roll off the production line in
Mladá Boleslav. The Roomster and the brand's largest model, the Superb,
are manufactured at the newly reconstructed and expanded factory branch
in Kvasiny. Our subsidiary factory in Vrchlabí assembles the steadily
popular Octavia Tour as well as some individual modifications and
accessories (luxury L&K, Scout model, sports RS, 4x4 etc.). We also
assemble ŠKODA cars at additional international manufacturing and
assembly plants (link to Skoda plants). We never shortchange the most
important specification – and that is quality. This is why each and
every car we produce is subjected to a thorough exit check-up that tests
all the systems and controls the quality of assembly work before being
dispatched. The cars also must pass a test drive on a special track
featuring a number of various road surfaces!
Customer Satisfaction
We pay particular attention to the customer satisfaction
level of our importers (retailers) devote to customers. Not just
high-quality cars, but also you, our customers, deserve only the best.
Visit your ŠKODA retailer and find out for yourself just how much your
satisfaction with our products matters to us. And we are ready to
provide you with the same high-quality services as when you purchase the
car even after you become the owner of one of our models. Guaranteed
mobility, high-quality service, emissions tests, 24-hour assistance,
original parts and car accessories including installation, paint and
body service, wheel and tyre storage and many more services – for us,
these are all just a matter of course. You are important to us!